Pharma / Drug · APPLICATION SCENARIO

Vial & Ampoule Light Inspection

Fill level, seal integrity, and glass fragments are the three most critical quality metrics on a sterile filling line.

Scenario · Vials: Cracks / Foreign Matter / Fill Level

Vial & Ampoule Light Inspection

Challenge & Solution

Vial & Ampoule Light Inspection

ChallengeGlass fragments look up to 90% similar to light refracted off the vial wall; the inspection window per vial on a high-speed filling line is just 0.5–1 second, and traditional detection rates were only 80%.

SolutionA single inline solution covers fill level, sealing, and glass fragments together, validated against GMP audit requirements.

98%+Detection rate (was 80%)
<2%Missed detection rate (was 15%)
0.5–1sInspection window per vial
Back to Pharma / Drug Solutions

Recommended equipment: 2D AI AOI · AOI Software

View full case study → Vials and Ampoules: Ensuring Liquid Level, Sealing

Book a Demo View Pharma / Drug Solutions

This article was generated by AI. Customer cases are simulated scenarios based on real product capabilities and figures are illustrative; see product pages for official benchmarks.

FAQ

What's the biggest challenge in Vial & Ampoule Light Inspection?

Glass fragments look up to 90% similar to light refracted off the vial wall; the inspection window per vial on a high-speed filling line is just 0.5–1 second, and traditional detection rates were only 80%.

How does DaoAI solve this?

A single inline solution covers fill level, sealing, and glass fragments together, validated against GMP audit requirements.

What results can this deliver?

In real production deployments, Detection rate (was 80%) reaches 98%+, Missed detection rate (was 15%) reaches <2%, and Inspection window per vial reaches 0.5–1s (case studies are simulated scenarios based on real product capabilities; see product pages for official benchmarks).

How much does Vial &amp; Ampoule Light Inspection typically cost?

Vial &amp; Ampoule Light Inspection pricing depends on production-line scale, number of inspection points, and deployment mode (cloud/edge/on-premise); configurations vary significantly by customer, so we don't publish a fixed price list. Book a demo for a quote and implementation timeline tailored to your setup.